Getting more fuel where it’s needed with Marathon Petroleum’s first new light products terminal in 30 years

Business News

Galveston Bay, logistics, business, Houston, Texas
Attendees at the ribbon cutting for the new Pasadena, Texas, terminal, the first new, light products truck terminal across MPC and MPLX in 30 years.  

Key Points 

  • Marathon Petroleum has built a new light products truck terminal for the first time in 30 years, enhancing fuel delivery efficiency to help meet strong U.S. demand.  
  • The facility in Pasadena, Texas, distributes gasoline and diesel produced at the company’s Galveston Bay refinery.  
  • The terminal was designed to accommodate future expansion, and two more loading lanes are scheduled to be added next year in response to demand growth. 

Amid strong ongoing U.S. fuel demand, Marathon Petroleum Corporation (MPC) has invested in new infrastructure to help keep fuel flowing as efficiently as possible to where it’s needed most. MPC recently worked with its midstream segment, MPLX, to build the company’s first light products truck terminal in 30 years on company-owned property in Pasadena, Texas, part of the Houston metro area.

“The location had existing tankage and historically was used by the company as a bulk storage site,” MPLX Transportation & Rail Vice President Jason Stechschulte said. “The project converted the site into a state-of-the-art truck terminal for distributing gasoline and diesel produced at MPC’s Galveston Bay refinery.”

The terminal currently has four loading lanes and an off-loading lane, and a previously designed expansion will bring two more loading lanes in 2027.  

Repurposed by demand 

Design work for the conversion began in 2023, prompted by MPC’s increasing demand in the greater Houston market. The project involved leveraging the storage site’s existing tankage and installing additional piping and electrical connections to accommodate construction of a loading rack for transport trucks. The new terminal has four loading lanes and an off-loading lane for ethanol and other additives.

“Site development was a large design challenge,” said MPLX Major Projects Engineering Manager Scott Karhoff. “To accommodate adequate stormwater management, detention ponds had to be built on the property. Due to high water tables, the entire property had to be built up with four to six feet of soil to accommodate the pond design.”

(L to R) Shawn Lyon, Senior Vice President, MPLX Crude Oil and Product Logistics, and Steve Hawkins, Vice President, MPC Commercial Fuels Value Chain – South, immediately after taking part in the ribbon cutting to mark the opening of the terminal.  

 “Significant market demand has enabled us to move forward with a previously designed expansion scope that will add a fifth and sixth lane in 2027.”

Cross-functional collaboration linked all phases of the project. A group of teams managed tasks that ranged from assessing financial aspects and providing input on design and operation to delivering project estimates and leading construction. The facility is owned and operated by components of MPLX.

More to come 

The terminal was designed from the beginning to allow for future expansion in view of market dynamics.

“Once the initial build-out of the facility was authorized, the scope had already expanded from three to four loading lanes,” said Ryan Stobbs, MPLX Asset Development Senior Director. “Significant market demand has enabled us to move forward with a previously designed expansion scope that will add a fifth and sixth lane in 2027.”  

A ground-level view of lanes at a transport truck terminal.
The loading rack, built on company-owned property previously used as a bulk storage site, distributes gasoline and diesel produced at the Galveston Bay refinery. 
A man gesturing as he speaks while standing near a lectern.
Representing Marathon Pipe Line, MPLX’s wholly owned subsidiary that will operate the new terminal, Operations Area Manager Derrick Rankin speaks to attendees at the gathering to mark the opening of the terminal.  
A transport truck cab and fuel tank trailer in a lane of a transport truck terminal.
A transport truck inside the new terminal, which is a product of cross-functional collaboration among teams within MPC and MPLX.